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Box Fill Calculator

Electrical Box Fill Calculator

Calculate electrical box fill requirements per NEC 2020 Article 314.16(B)

Calculate Electrical Box Fill Requirements

Count each conducting wire entering the box (regardless of size)

The largest wire gauge among all conducting wires entering the box

Internal clamps require 1 volume allowance. External clamps do not count.

One or more luminaire studs or hickeys require 1 volume allowance

Each device (switch, outlet, fixture) counts as 2 volume allowances

NEC 2020: 1-4 grounding wires = 1 allowance, 5+ wires = additional ¼ allowance each

The largest grounding wire gauge entering the box

Box Fill Requirements

0.0
Total Volume Allowances
0.0
Required Volume (in³)

NEC 2020 Reference: Article 314.16(B) Box Volume Calculations

Largest Conductor Volume: 12 AWG = 2.25 in³ (36.9 cm³) per allowance

Recommended Standard Box Sizes

3×2×1½ Device
7.5 in³
Max 3 × 12 AWG
3×2×2 Device
10 in³
Max 4 × 12 AWG
3×2×2¼ Device
10.5 in³
Max 4 × 12 AWG
4×4×1¼ Round
12.5 in³
Max 5 × 12 AWG
3×2×2½ Device
12.5 in³
Max 5 × 12 AWG

...and 10 more options

⚠️ Electrical Safety Warning

• This calculator is for estimation purposes only

• Always consult a licensed electrician for electrical installations

• Follow local electrical codes and NEC requirements

• Overfilled boxes create fire hazards and code violations

• Verify box capacity markings before final installation

Example Calculation

Kitchen Outlet Box

Application: Kitchen GFCI outlet installation

Conducting Wires: 6 × 12 AWG + 2 × 16 AWG = 8 wires total

Devices: 2 convenience outlets

Grounding Wires: 5 × 12 AWG grounding conductors

Internal Clamps: Yes

Support Fittings: No

NEC 2020 Calculation

• Conducting Wires: 8 allowances × 2.25 in³ = 18.0 in³

• Internal Clamps: 1 allowance × 2.25 in³ = 2.25 in³

• Devices: 4 allowances × 2.25 in³ = 9.0 in³

• Grounding (5 wires): 2 allowances × 2.25 in³ = 4.5 in³

Total: 14.25 allowances = 32.06 in³

Recommended: 4¹¹⁄₁₆×4¹¹⁄₁₆×2⅛ Square (42.0 in³)

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NEC 2020 Wire Volumes

Per Conductor (Table 314.16B)

6 AWG:5 in³
8 AWG:3 in³
10 AWG:2.5 in³
12 AWG:2.25 in³
14 AWG:2 in³
16 AWG:1.75 in³
18 AWG:1.5 in³

Volume Allowance Rules

Conducting Wires:1 each
Internal Clamps:1 total
Support Fittings:1 total
Each Device:2 each
Grounding (1-4):1 total
Grounding (5+):¼ each add'l

Common Box Applications

Device Boxes: Single outlets, switches (7.5-18.0 in³)
Square Boxes: Multiple devices, junction boxes (18.0-42.0 in³)
Round/Octagonal: Ceiling fixtures, fan installations (12.5-21.5 in³)
Masonry Boxes: Concrete/brick installations

Understanding Electrical Box Fill Calculations

Why Box Fill Matters

Proper electrical box fill calculations ensure safe installations that comply with the National Electrical Code (NEC). Overfilled boxes can cause overheating, difficult installations, and potential fire hazards.

NEC 2020 Updates

  • Grounding wire calculations simplified: 1-4 wires = 1 allowance
  • Additional grounding wires count as ¼ allowance each
  • Based on largest grounding conductor, not largest overall conductor
  • Pigtail wires that remain in box don't count

Calculation Components

Vtotal = Vw + Vc + Vs + Vd + Vg

  • Vw: Conductor fill volume
  • Vc: Clamp fill volume
  • Vs: Support fittings volume
  • Vd: Device fill volume
  • Vg: Grounding conductor volume

Professional Installation Required: This calculator provides estimates only. Always consult a licensed electrician for actual installations and follow local electrical codes.

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