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Carbon Equivalent Calculator

Carbon Equivalent Calculator

Determine steel weldability using AWS, IIW, and JWES carbon equivalent formulas

Steel Alloy Composition (Weight %)

Typical range: 0.05% - 1.5% for structural steels

Typical range: 0.3% - 2.0% for carbon steels

Typical range: 0.1% - 0.8% for structural steels

0% for carbon steels, up to 30% for stainless steels

0% for carbon steels, up to 1% for alloy steels

Typically 0% - 0.2% for high-strength steels

Typically 0% - 0.5% for weathering steels

0% for carbon steels, up to 12% for stainless steels

Micro-alloying element: typically 0.001% - 0.005%

Carbon Equivalent Results

0.0000%
CE (AWS)
Good
0.0000%
CE (IIW)
Excellent
0.0000%
CE (JWES)
0.0000%
Pcm (JWES)
Very Low

⚠️ Metallurgical Safety Warning

• This calculator is for estimation purposes only

• Always consult certified welding engineers for critical applications

• Follow applicable welding codes (AWS D1.1, ASME, etc.)

• Verify actual steel chemistry through certified mill test certificates

• Consider heat treatment, cooling rate, and welding procedure effects

Example Calculation: AISI 1018 Steel

Steel Composition

Carbon: 0.20%
Manganese: 0.90%
Silicon: 0.25%
Others: Trace amounts

IIW Calculation

CE = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15

CE = 0.20 + 0.90/6 + 0/5 + 0/15

CE = 0.20 + 0.15 + 0 + 0 = 0.35%

Result: Excellent weldability (CE ≤ 0.35%)

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IIW Weldability Ratings

≤ 0.35%Excellent
0.36-0.40%Very Good
0.41-0.45%Good
0.46-0.50%Fair
> 0.50%Poor

Formula Comparison

AWS (American Welding Society)

Includes silicon contribution to hardenability

IIW (International Institute of Welding)

Most widely used, excludes silicon

JWES (Japan Welding Engineering Society)

Pcm parameter for crack susceptibility

Common Steel CE Values

AISI 1018: CE ≈ 0.35% (Excellent weldability)
AISI 1045: CE ≈ 0.60% (Fair weldability)
HSLA-65: CE ≈ 0.43% (Good weldability)
4140 Alloy: CE ≈ 0.85% (Poor weldability)

Understanding Carbon Equivalent in Steel Welding

What is Carbon Equivalent?

Carbon equivalent (CE) is a way to understand how different alloying elements in steel affect its weldability. It converts the effect of various elements to an equivalent amount of carbon, since carbon's influence on steel properties is well understood.

Why CE Matters for Welding

  • Predicts susceptibility to hydrogen-induced cold cracking
  • Determines preheating requirements
  • Guides welding procedure qualification
  • Helps select appropriate filler metals

Element Effects on Steel

Hardening Elements

Carbon, manganese, chromium, molybdenum, vanadium increase hardenability and reduce weldability.

Crack Susceptibility

Higher CE values increase the risk of hydrogen-induced cracking in the heat-affected zone (HAZ).

Cooling Rate Effects

High CE steels form martensite during rapid cooling, creating brittle, crack-susceptible microstructures.

Professional Welding Required: This calculator provides estimates only. Always consult certified welding engineers for critical structural applications.

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