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Junction Box Sizing Calculator

Junction Box Sizing Calculator

Calculate proper junction box dimensions per NEC 314.28 requirements

Junction Box Configuration

Straight Pulls (NEC 314.28(A)(1))

Wires pulled horizontally from one side to opposite side

Wires pulled vertically from top to bottom or vice versa

Angle Pulls (NEC 314.28(A)(2))

Angle pulls: wires enter from one side and exit at 90° or 180° angle

Recommended Junction Box Size

Configure conduits above
Minimum Junction Box Size

⚠️ Electrical Safety Warning

• This calculator is for 4 AWG and larger conductor installations only

• Always follow local electrical codes and NEC 2020 Article 314.28

• Consult a licensed electrician for final design verification

• Obtain proper electrical permits before installation

• Improper junction box sizing can cause fire hazards and code violations

• Consider conduit bending radius and wire management requirements

Example: Standard Junction Box Calculation

Project Specifications

Application: Commercial electrical distribution

Horizontal Straight Pull: 2½" conduit

Left Side Angle Pull: One 4" conduit + Two 1" conduits

Bottom Angle Pull: Three 2" conduits

NEC 314.28 Calculations

• Horizontal Straight: 2.5" × 8 = 20"

• Left Angle Pull: (4" × 6) + 1" + 1" = 24" + 2" = 26"

• Bottom Angle Pull: (2" × 6) + 2" + 2" = 12" + 4" = 16"

• Minimum Length: max(20", 26") = 26"

• Minimum Height: max(0", 16") = 16"

Result: Use 30" × 20" junction box (next standard size)

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Standard Conduit Sizes

Trade Sizes (inches)

½", ¾", 1"
1¼", 1½", 2"
2½", 3", 3½"
4", 5", 6"

NEC 314.28 Requirements

Straight Pulls

Length ≥ 8 × largest conduit size

Angle Pulls

Length ≥ 6 × largest + sum of others in row

Application

Required for conductors 4 AWG and larger

Safety

Prevents conductor damage during installation

Junction Box Types

Pull Box: Straight-through wire pulling
Junction Box: Wire connections and splices
Handhole: Underground cable access
Conduit Body: Short runs with limited space

Understanding Junction Box Sizing per NEC 314.28

What is NEC 314.28?

NEC Article 314.28 specifies minimum size requirements for pull and junction boxes to prevent conductor damage during installation and ensure safe wire bending radii. These requirements apply to conductors 4 AWG and larger.

Straight Pull Formula

Minimum Length = 8 × Largest Conduit Size

  • Applies to straight-through wire pulls
  • Same formula for horizontal and vertical pulls
  • Uses trade size of conduit, not actual diameter

Angle Pull Formula

Minimum Dimension = 6 × Largest + Σ(Other Conduits in Row)

  • 6 × Largest: Six times the largest conduit in the row
  • Σ(Others): Sum of all other conduits in same row
  • Row: Conduits aligned perpendicular to pull direction
  • Multiple Rows: Calculate each row, use largest result

Critical Safety Factors

Conductor Protection

Prevents insulation damage from sharp bends during installation.

Installation Access

Provides adequate space for proper wire management and connections.

Code Compliance

Ensures electrical installation meets national and local requirements.

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