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Roll Length Calculator

Calculate the length of material wound on a roll using diameter and thickness measurements

Calculate Roll Length

The total diameter of the entire roll

The diameter of the core or center tube

The thickness of a single layer of material

Roll Length Results

0.00
Meters (m)
0.00
Feet (ft)
0.0
Inches (in)

Additional Measurements

Number of turns:0
Length in cm:0.0 cm
Length in yards:0.00 yd

Formula Used

L = π × (D² - d²) / (4 × T)

Where:

  • L = Length of material
  • D = Outer diameter
  • d = Inner diameter
  • T = Material thickness

Calculation based on: Outer Ø 0cm, Inner Ø 0cm, Thickness 0mm

Cross-sectional area: 0.000000

Calculation Status

Enter all measurements to calculate roll length

Example Calculation

Toilet Paper Roll

Outer diameter: 12 cm

Inner diameter: 4 cm (cardboard core)

Paper thickness: 0.1 mm per layer

Calculation

L = π × (12² - 4²) / (4 × 0.01)

L = π × (144 - 16) / 0.04

L = π × 128 / 0.04

L = 10,053 cm ≈ 100.5 meters

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Common Applications

1

Paper Products

Toilet paper, paper towels, newsprint

2

Tapes & Films

Adhesive tape, plastic films, foils

3

Textiles

Fabric rolls, carpets, vinyl

4

Industrial

Wire, cable, metal sheets

Measurement Tips

Measure diameter at the widest point for accuracy

For thin materials, measure multiple layers and divide

Ensure the roll is tightly wound for best estimates

Account for compression in soft materials

Use calipers for precise thickness measurements

Understanding Roll Length Calculations

How the Formula Works

The roll length calculation is based on the principle that when a roll is unwound, the material forms a rectangle. The cross-sectional area of the annulus (ring shape) formed by the material equals the area of this rectangle.

Key Assumptions

  • No gaps between layers when wound
  • Material doesn't stretch or compress
  • Uniform thickness throughout
  • Material makes complete revolutions

Mathematical Derivation

Cross-sectional area = π(D²/4 - d²/4)

Rectangle area = L × T

Setting equal: π(D²/4 - d²/4) = L × T

Solving for L: L = π(D² - d²)/(4T)

Practical Considerations

  • Compressible materials: May give overestimates
  • Loose winding: Actual length may be less
  • Tapered rolls: Use average diameter
  • Variable thickness: Use average thickness
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