PCB Trace Current Calculator

Calculate maximum current carrying capacity and electrical properties of PCB traces

Calculate PCB Trace Current Capacity

Width of the copper trace

Copper thickness (1 oz ≈ 35 μm, 2 oz ≈ 70 μm)

Total length of the trace (for resistance calculation)

Acceptable temperature rise above ambient (typically 10-20°C)

Additional Parameters

°C

Operating environment temperature

Current Capacity Results

0.00A
Maximum Current
0.0000 mm²
Cross-Sectional Area
35.0°C
Operating Temperature
0.000
Trace Resistance
0.00 mV
Voltage Drop
0.00 mW
Power Dissipation

Configuration: External trace -0.00 × 0.000 mm, 0.0 mm length

Standard: IPC-2221 calculations - Temperature: 10.0°C rise, 35.0°C operating

Current Capacity Analysis

Example Calculation

Power Supply Trace Design

Application: 12V, 2A power distribution

Trace: External, 2mm wide, 35μm thick (1 oz copper)

Temperature Rise: 10°C maximum

Result: ~2.5A capacity (safe for 2A load)

Signal Trace Design

Application: Digital I/O, low current

Trace: Internal, 0.2mm wide, 35μm thick

Temperature Rise: 10°C maximum

Result: ~0.15A capacity (adequate for logic signals)

Copper Thickness Reference

0.5 oz17.5 μm
1 oz (standard)35 μm
2 oz70 μm
3 oz105 μm
4 oz140 μm

Temperature Rise Guidelines

10

10°C

Conservative design, high reliability

20

20°C

Standard design practice

40

40°C

Maximum for most applications

Design Tips

External traces handle 2× more current than internal

Doubling width roughly doubles current capacity

Thicker copper increases current handling

Use thermal vias for high-current internal traces

Consider voltage drop for long traces

Add safety margin (typically 50%)

Understanding PCB Trace Current Capacity

Why Current Limits Matter

PCB traces have current limitations due to resistive heating. When current flows through a trace, it generates heat due to the trace's resistance. Excessive current can cause trace failure, PCB damage, or circuit malfunction.

Key Factors

  • Cross-sectional area: Width × thickness determines current capacity
  • Location: External traces dissipate heat better than internal
  • Temperature rise: Acceptable heating above ambient
  • Copper thickness: Thicker copper handles more current

IPC-2221 Standard

I = k × (ΔT)^b × A^c

  • I: Maximum current (Amperes)
  • k: Constant (0.048 external, 0.024 internal)
  • ΔT: Temperature rise (°C)
  • A: Cross-sectional area (mil²)
  • b, c: Constants (0.44, 0.725)

Safety Note: Always add a safety margin to calculations. Consider derating factors for high-temperature environments and long-term reliability.