12 Volt Wire Size Calculator

Calculate proper wire size for 12V DC systems with low voltage drop analysis

Calculate 12V Wire Size

A

Maximum current the device will draw (amperes)

Distance from power source to device (one-way)

%

Recommended: 3% for LED lighting, 5% max for 12V DC

Copper preferred for 12V applications due to better conductivity

°C

Typical: 25°C (indoor), 50°C (automotive), 70°C (engine bay)

12 Volts DC

Fixed at 12V for automotive, marine, and low-voltage applications

Wire Size Results

0.00
Cross-Sectional Area
mm²
AWG Size
American Wire Gauge
0.00
Wire Diameter
mm

Actual Voltage Drop: 0.00%

System Power: 0.0 W

Material: Copper

Max Safe Current: 0.0 A

Application: No data - Enter values to calculate

⚠️ 12V DC Safety Notes

⚠️ Always use proper fusing and follow electrical safety practices

Example: LED Light Strip

Given Parameters

Application: 12V LED light strip

Current: 5 amperes

Distance: 7 meters

Voltage Drop: 3% maximum

Material: Copper wire

Calculation

A = (2 × I × ρ × L) / (V × %drop)

A = (2 × 5 × 1.68×10⁻⁸ × 7) / (12 × 0.03)

A = 1.176×10⁻⁶ / 0.36 = 3.27×10⁻⁶ m²

A = 3.27 mm² (recommended: 12 AWG)

Common 12V Wire Sizes

24 AWG0.21 mm² (0.5A)
22 AWG0.33 mm² (0.9A)
20 AWG0.52 mm² (1.5A)
18 AWG0.82 mm² (2.3A)
16 AWG1.31 mm² (3.7A)
14 AWG2.08 mm² (5.9A)
12 AWG3.31 mm² (9.3A)

Current ratings for 5m run with 3% voltage drop

12V Applications

🚗 Automotive

Car accessories, lighting, radios

Typical: 14-18 AWG

⛵ Marine

Boat electronics, navigation lights

Typical: 12-16 AWG

💡 LED Lighting

Strip lights, landscape lighting

Typical: 14-18 AWG

🏠 RV/Solar

DC appliances, solar systems

Typical: 10-14 AWG

12V Wiring Tips

Keep voltage drop under 3% for optimal performance

Use copper wire for better conductivity

Consider temperature derating for hot environments

Always use proper fusing for safety

Understanding 12V DC Wire Sizing

12V DC Systems

12-volt DC systems are common in automotive, marine, RV, and low-voltage applications. Proper wire sizing is critical because low voltage systems are more sensitive to voltage drop, which can cause poor performance or equipment damage.

Key Considerations

  • Voltage drop has greater impact at 12V than higher voltages
  • Temperature affects wire resistance significantly
  • Copper preferred over aluminum for 12V applications
  • Factor of 2 accounts for positive and negative conductors

12V Wire Sizing Formula

Wire Area: A = (2 × I × ρ × L) / (V × %drop)

Voltage Drop: VD = (2 × I × ρ × L) / A

Power: P = V × I = 12 × I

Current: I = P / 12

Voltage Drop Guidelines

• 3% maximum for LED lighting and sensitive electronics

• 5% maximum for general 12V DC applications

• 2% for high-performance audio systems

• Consider starting current for motors (2-3x running current)

Common 12V Applications

🚗 Automotive Systems

Car accessories, dash cams, LED lights, aftermarket electronics. Typical wire sizes: 16-14 AWG for most accessories.

⛵ Marine Electronics

Navigation equipment, fish finders, radios, cabin lighting. Use tinned copper wire for corrosion resistance.

🏡 Solar & RV

DC appliances, LED lighting, charge controllers, inverters. Proper sizing critical for battery efficiency.