220 Volt Wire Size Calculator

Calculate the proper wire size for 220V electrical circuits with voltage drop analysis

Calculate 220V Wire Size

Maximum current the wire will carry

Distance from power source to load

Typical range: 3-5% for branch circuits

Material affects electrical resistivity

Wire operating temperature affects resistance (reference: 20°C)

Wire Size Results

0.00
Cross-sectional Area (mm²)
0.00
Wire Diameter (mm)
0 AWG
American Wire Gauge
0.00 V
Actual Voltage Drop
0.00 W
Power Loss

Formula used: A = 2 × I × ρ × L / (V × %drop)

Parameters: Current: 0.00A, Distance: 0.00m

Material: copper (ρ = 1.88 µΩ⋅cm at 50°C)

Safety Analysis

Example Calculation

Water Heater Installation

Load: 20 Amp electric water heater

Voltage: 220V

Distance: 50 meters from panel

Material: Copper wire

Allowable voltage drop: 3%

Calculation

A = 2 × 20A × 1.68×10⁻⁸ Ω⋅m × 50m / (220V × 0.03)

A = 33.6×10⁻⁶ / 6.6 = 5.09×10⁻⁶ m²

Required wire size: 5.09 mm²

Recommended: 6 mm² (10 AWG) copper wire

Common Wire Sizes

14 AWG15A max
12 AWG20A max
10 AWG30A max
8 AWG40A max
6 AWG55A max
4 AWG70A max

Safety Tips

Always consult a qualified electrician

Check local electrical codes

Consider ambient temperature

Use proper circuit protection

⚠️

Never exceed wire ampacity ratings

Understanding 220V Wire Size Calculations

Why Wire Size Matters

Proper wire sizing ensures safe operation, prevents overheating, and minimizes voltage drop. Undersized wires can cause fires, while oversized wires waste money and installation space.

Key Factors

  • Current Load: Maximum current the wire will carry
  • Distance: Length affects voltage drop
  • Material: Copper vs aluminum resistivity
  • Temperature: Heat increases resistance

Wire Size Formula

A = 2 × I × ρ × L / (V × %drop)

  • A: Cross-sectional area (m²)
  • I: Current (A)
  • ρ: Resistivity (Ω⋅m)
  • L: One-way distance (m)
  • V: Voltage (220V)
  • %drop: Allowable voltage drop (%)

Note: Factor of 2 accounts for round-trip current path

Voltage Drop Guidelines

Branch Circuits

3% maximum voltage drop

Feeder Circuits

3% maximum voltage drop

Total System

5% maximum voltage drop