Differential Pressure Calculator

Calculate differential pressure and flow rate in fluid systems using flow factor and specific gravity

Differential Pressure Calculation

Calculation Mode

Select fluid or use custom specific gravity

Relative density compared to water

Volumetric flow rate through the system

Flow coefficient of the valve or constriction

Pressure difference across the flow constriction

Calculation Results

Differential Pressure

0.000000
bar

Input Parameters

Specific Gravity:1
Flow Factor:0 m³/s
Fluid Type:water

Formula used: ΔP = (Q²/Kv²) × S

Where: ΔP = differential pressure, Q = flow rate, Kv = flow factor, S = specific gravity

System Analysis

Example Calculation

Water Flow Example

Fluid: Water (specific gravity = 1.0)

Flow rate: 10 L/min

Flow factor: 5 L/min

Goal: Find differential pressure

Calculation Steps

1. Convert to consistent units: Q = 10 L/min, Kv = 5 L/min

2. Apply formula: ΔP = (Q²/Kv²) × S

3. ΔP = (10²/5²) × 1 = (100/25) × 1 = 4

Result: ΔP = 4 bar

Common Fluid Properties

Water

SG = 1.0

Standard reference fluid

Light Oil

SG = 0.8 - 0.9

Common petroleum products

Heavy Liquids

SG = 1.2 - 13.6

Glycerin, mercury, etc.

Gases

SG ≈ 0.001

At standard conditions

Applications

1

Flow Measurement

Orifice plates, venturi meters

2

System Monitoring

Detect blockages and leaks

3

Control Systems

Pressure switches and valves

4

HVAC Systems

Air flow measurement

Calculation Tips

Ensure consistent units for flow rate and flow factor

Use accurate specific gravity values for your fluid

Consider temperature effects on fluid properties

Verify flow factor from manufacturer specifications

Understanding Differential Pressure

What is Differential Pressure?

Differential pressure is the pressure difference between two points in a fluid system. It occurs when fluid flows through constrictions such as orifices, venturi meters, valves, or other flow control devices.

Key Applications

  • Flow rate measurement in pipelines
  • Leak and blockage detection
  • HVAC system monitoring
  • Medical device flow control

Mathematical Relationships

ΔP = (Q²/Kv²) × S

Q = Kv × √(ΔP/S)

  • ΔP: Differential pressure
  • Q: Volumetric flow rate
  • Kv: Flow factor (flow coefficient)
  • S: Specific gravity of fluid

Note: Flow factor represents the efficiency of flow through the restriction

Measurement Methods

Orifice Plates

Simple, cost-effective flow measurement

High pressure drop, good accuracy

Venturi Meters

Low pressure loss, high accuracy

More expensive, excellent for continuous use

Pitot Tubes

Point velocity measurement

Common in aviation and HVAC applications