Exhaust Diameter Calculator

Calculate optimal exhaust pipe diameter for maximum engine performance

Calculation Mode

Calculate Optimal Exhaust Diameter

RPM where engine produces maximum torque (typically 2000-6000 RPM)

Total engine size (e.g., 2.0L, 1800cc, 110 cu.in.)

Common: 4, 6, 8 cylinders

Alternative: Direct Single Cylinder Volume

If known, enter directly (overrides calculation from total displacement)

Example Calculation

1.8L Four-Cylinder Engine

Total displacement: 1.8 liters (1,800 cc)

Number of cylinders: 4

Single cylinder volume: 1,800 ÷ 4 = 450 cc

Peak torque RPM: 6,500

Step-by-Step Calculation

Cross-section = (RPM × V) / 88,200

Cross-section = (6,500 × 450) / 88,200

Cross-section = 2,925,000 / 88,200 = 33.16 cm²

D = √(4 × Area / π) = √(4 × 33.16 / π)

D = 6.50 cm ≈ 2.56 inches

Exhaust Size Chart

Engine Size → Recommended Outer Diameter
1.0-1.5L2.0-2.5"
1.5-2.0L2.25-2.75"
2.0-2.5L2.5-3.0"
2.5-3.0L2.75-3.25"
3.0-3.5L3.0-3.5"
3.5L+3.5+"

*Chart shows outer diameter ranges for reference

Exhaust Facts

🔧

Diameter affects torque across RPM range

Larger pipes favor high-RPM power

🎯

Smaller pipes improve low-end torque

📏

Match diameter to engine characteristics

🔄

Peak torque RPM is critical for sizing

Understanding Exhaust Diameter

What is Exhaust Diameter?

Exhaust diameter is the internal diameter of an exhaust pipe, critical for optimal engine performance. The right diameter ensures proper exhaust gas flow while maximizing torque at your engine's peak torque RPM range.

Why Does Size Matter?

  • Affects engine torque curve and power delivery
  • Influences backpressure and scavenging effects
  • Determines optimal RPM range performance
  • Impacts fuel efficiency and emissions

Formula Explanation

D = √(RPM × V × π) / 88,200

  • D: Optimal exhaust diameter (cm)
  • RPM: Peak torque RPM
  • V: Single cylinder volume (cc)
  • 88,200: Mathematical constant

Measurement Formula

Internal Diameter = Outer Diameter - (Wall Thickness × 2)

Pipe Size Effects on Performance

Too Small

  • • Restricts high-RPM flow
  • • Creates excessive backpressure
  • • Reduces peak power
  • • May improve low-end torque

Optimal Size

  • • Balanced flow characteristics
  • • Maximum torque at peak RPM
  • • Good overall performance
  • • Efficient scavenging

Too Large

  • • Reduces velocity
  • • Poor low-end torque
  • • Inefficient scavenging
  • • May help at very high RPM