Forward Converter Calculator

Calculate output voltage and ripple current for forward converter circuit design

Calculate Forward Converter Parameters

V

DC input voltage to the forward converter

%

Percentage of time the switch is ON (0-99%)

Number of turns in primary winding

Number of turns in secondary winding

Switching frequency of the MOSFET

Output filter inductance (L1)

Example Calculation

9V Power Supply

Input: 15V DC

Duty cycle: 30%

Primary windings: 20 turns

Secondary windings: 40 turns

Switching frequency: 150 kHz

Output inductance: 180 μH

Results

Windings ratio: N = 20/40 = 0.5

Output voltage: Vout = 0.3 × 0.5 × 15V = 2.25V

Ripple current: Iripple = (0.3 × 0.7 × 0.5 × 15) / (180×10⁻⁶ × 150×10³) = 58.3mA

Note: Actual example gives 9V output with different parameters

Converter Types

Forward

Direct energy transfer

Continuous current flow

Flyback

Energy storage transfer

Discontinuous operation

Buck

Step-down only

No isolation

Forward Converter Advantages

Galvanic isolation between input and output

Direct energy transfer during ON period

Continuous current flow

Better for higher power applications

Lower output ripple current

Understanding Forward Converters

What is a Forward Converter?

A forward converter is a DC-DC converter that provides galvanic isolation using a transformer with an ungapped core. Unlike flyback converters, it transfers energy directly from input to output during the switch-ON period, providing continuous current flow and better regulation.

How It Works

When the switch is ON, energy flows directly through the transformer to the output. The reset winding (1:1 ratio with primary) ensures the transformer core is reset during the switch-OFF period, preventing core saturation. The output inductor maintains continuous current flow.

Applications

  • Telecommunications equipment
  • Computer servers and power supplies
  • Battery chargers
  • Automotive electronic control units

Key Design Formulas

Output Voltage

Vout = D × N × Vin

N = Np / Ns

Ripple Current

Iripple = (D × (1-D) × N × Vin) / (L × fs)

Design Guidelines

• Duty cycle: 20% ≤ D ≤ 70%

• Reset winding: Nd = Np (1:1 ratio)

• Higher frequency → smaller components

Note: Forward converters are typically used for medium to high power applications (50W to several kW) where isolation and continuous current flow are required.