Friction Factor Calculator

Calculate Darcy friction factor using Moody's approximation for pipe flow analysis

Friction Factor Calculator

Commercial steel, new - Roughness: 0.045 mm

For circular pipes: D = diameter

Absolute roughness height

Re = ρVD/μ (dimensionless)

Must be less than 0.01 for Moody equation

Friction Factor Results

0.000000
f
Friction Factor
0
Re
Reynolds Number
0.000
×10⁻³
k/D Ratio
Unknown
Flow
Regime

Moody Equation: f = 0.0055 × (1 + (2×10⁴ × k/D + 10⁶/Re)^(1/3))

Valid Range: 4,000 ≤ Re ≤ 5×10⁸, k/D < 0.01

Pipe Diameter: 0.000 m

Surface Roughness: 0.000 mm

Example Calculation

Commercial Steel Pipe

Hydraulic Diameter: 2 m

Surface Roughness: 0.01 m (quite rough for demonstration)

Reynolds Number: 4,500 (turbulent flow)

Calculation Steps

1. k/D = 0.01/2 = 0.005

2. Check validity: 4,500 > 4,000 ✓, k/D < 0.01 ✓

3. f = 0.0055 × (1 + (2×10⁴×0.005 + 10⁶/4500)^(1/3))

4. f = 0.0055 × (1 + (100 + 222.2)^(1/3))

5. f = 0.0055 × (1 + 6.85) = 0.0432

Common Pipe Roughness

Smooth (Plastic)0.0015 mm
Steel (New)0.045 mm
Steel (Old)0.2 mm
Cast Iron (New)0.26 mm
Cast Iron (Old)2.0 mm
Concrete (Good)1.2 mm
Concrete (Rough)3.0 mm

Flow Regime Guide

Laminar Flow

Re < 2,300

f = 64/Re

Transitional Flow

2,300 ≤ Re < 4,000

Interpolated values

Turbulent Flow

Re ≥ 4,000

Moody equation valid

Calculation Tips

Moody equation valid for Re: 4,000 to 5×10⁸

Relative roughness k/D must be < 0.01

Higher roughness increases friction factor

Use hydraulic diameter for non-circular pipes

Understanding Friction Factor

What is Friction Factor?

The friction factor (f) is a dimensionless number used in the Darcy-Weisbach equation to calculate pressure losses due to friction in pipe flow. It depends on the Reynolds number, relative roughness, and flow regime. The friction factor is essential for designing piping systems and calculating pump requirements.

Moody's Approximation

The Moody equation provides an explicit approximation to the implicit Colebrook equation. It's valid for turbulent flow in commercial pipes and is widely used in engineering practice. The equation accounts for both the Reynolds number effect and the relative roughness effect.

Applications

  • Pressure drop calculations in piping systems
  • Pump sizing and selection
  • Energy loss analysis in fluid systems
  • HVAC system design
  • Water distribution network analysis

Factors Affecting Friction

  • Reynolds number (flow velocity, fluid properties)
  • Relative roughness (surface condition)
  • Pipe geometry and fittings

Key Equations

Moody Equation (Turbulent)

f = 0.0055 × (1 + (2×10⁴×k/D + 10⁶/Re)^(1/3))

Valid for 4,000 ≤ Re ≤ 5×10⁸, k/D < 0.01

Laminar Flow

f = 64 / Re

Valid for Re < 2,300

Reynolds Number

Re = ρ × V × D / μ

ρ: density, V: velocity, D: diameter, μ: viscosity

Darcy-Weisbach Equation

Δp = f × (L/D) × (ρ×V²)/2

L: pipe length, Δp: pressure drop