NPSH Calculator
Calculate Net Positive Suction Head to prevent pump cavitation
Calculate NPSH Available
Standard: 101.325 kPa at sea level
Distance between liquid surface and pump level
Head loss due to friction in suction pipe
Water at 20°C: 998.16 kg/m³
Auto-updates vapor pressure for water
Water at 20°C: 2.34 kPa
Minimum NPSH required by pump manufacturer
NPSH Calculation Results
Formula: NPSH = ((Psurface - Pvapor) / (ρ × g)) - Z - Hl
Surface Pressure: 101.33 kPa
Calculation: ((101.33 - 2.34) / (998.16 × 9.81)) - 0.0 - 0.0 = 10.11 m
Example Calculation
Water Pumping System
System Configuration:
• Open reservoir (atmospheric pressure)
• Water 1 meter below pump level
• Water temperature: 20°C
• Friction loss: 1.7 m
Parameters:
• Atmospheric pressure: 101.33 kPa
• Vapor pressure (20°C): 2.34 kPa
• Water density: 998.16 kg/m³
• Height difference (Z): 1 m
Calculation Steps
1. Surface pressure: Psurface = 101.33 kPa (open to atmosphere)
2. Pressure difference: 101.33 - 2.34 = 98.99 kPa
3. Pressure head: 98.99 × 1000 / (998.16 × 9.81) = 10.11 m
4. NPSH Available: 10.11 - 1 - 1.7 = 7.41 m
Water Vapor Pressure
Click temperature input to auto-fill vapor pressure
Prevent Cavitation
Reduce height difference between pump and fluid reservoir
Minimize friction losses in suction piping
Lower fluid temperature to reduce vapor pressure
Reduce pump speed to decrease pressure drop
Use larger diameter suction pipes
Install pump below fluid level when possible
System Components
Pump
Creates suction and pressure differential
Reservoir
Fluid source with surface pressure
Suction Line
Piping with friction losses
Understanding NPSH and Cavitation
What is NPSH?
Net Positive Suction Head (NPSH) is the difference between the suction pressure at a pump's inlet and the fluid's vapor pressure at the system temperature. It represents the absolute pressure available to prevent the fluid from vaporizing.
Why is NPSH Critical?
- •Prevents cavitation damage to pump components
- •Ensures reliable pump operation and performance
- •Reduces noise, vibration, and maintenance costs
- •Maintains pump efficiency and flow rate
NPSH Formula
NPSH = ((Psurface - Pvapor) / (ρ × g)) - Z - Hl
- Psurface: Pressure at fluid surface (kPa)
- Pvapor: Vapor pressure at system temperature (kPa)
- ρ: Fluid density (kg/m³)
- g: Gravitational acceleration (9.81 m/s²)
- Z: Height difference between fluid surface and pump (m)
- Hl: Friction head loss in suction piping (m)
Safety Rule: NPSH Available should exceed NPSH Required by at least 0.5-1.0 m
What is Cavitation?
Cavitation occurs when the local pressure in a flowing liquid drops below the vapor pressure, causing the liquid to vaporize and form bubbles. When these bubbles collapse in higher pressure regions, they create shock waves that can severely damage pump internals.
Cavitation Effects
- • Material erosion
- • Noise and vibration
- • Reduced efficiency
- • Mechanical damage
Warning Signs
- • Unusual noise
- • Excessive vibration
- • Reduced flow rate
- • Higher power consumption
Prevention
- • Ensure adequate NPSH
- • Minimize suction losses
- • Control fluid temperature
- • Proper system design